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12-11-25 Welding Midterm Review 2025 - Qüestionari
Contribució de: Sandifer
  • 1. What is the base metal?
A) The metal to be welded
B) The weld bead
C) The flux coating
D) The shielding gas makes sparks
  • 2. What is an arc?
A) Light from welding
B) A joint type that lets light fly around everywhere
C) Flow of electricity through a gaseous space or air gap
D) A type of electrode
  • 3. What is arc length?
A) Length of the rod
B) Length of the weld
C) The distance from the gap between plates and the clamp wire
D) The distance from the electrode to the weld pool
  • 4. What is undercut?
A) A surface crack
B) A grove melted into the base metal that is a misaligned joint
C) Extra filler metal
D) A groove melted into base metal left unfilled
  • 5. What is a crater?
A) A melted rod tip in the face of the weld
B) A depression in the face of the weld
C) A porosity pocket in the face of the weld
D) A buildup of slag in the face of the weld
  • 6. What is the axis of weld?
A) Imaginary line through HAZ boundary
B) Imaginary line through top of the bead
C) Imaginary line through center of weld metal
D) Imaginary line through weld toe
  • 7. What is spatter?
A) Falling flux expelled that do not form part of the weld
B) Gas bubbles expelled that do not form part of the weld
C) Arc blow expelled that do not form part of the weld
D) Metal particles expelled that do not form part of the weld
  • 8. What is slag inclusion?
A) Hot cracks trapped in the weld pool at the end
B) Non-metallic material trapped in weld
C) Undercut failure
D) Steel trapped in slag
  • 9. What is a joint?
A) The end of the metal piece that is welded first.
B) Location where two or more members are joined
C) filler metal
D) a welding defect
  • 10. What is a crater crack?
A) A cold shut
B) A centerline crack
C) A stress fracture formed cause metal was too clean
D) A crack in the crater of a weld bead
  • 11. What is ductility
A) Ability to resist rust
B) Ability to remain cold.
C) Ability to stay magnetized
D) Ability to deform without failure
  • 12. What is duty cycle?
A) Arc stability rating
B) Electrode burn rate is working nonstop
C) Percentage of time welders operate at rated output
D) Machine lifespan over a 10 min period
  • 13. What is filler metal?
A) Metal base plate
B) Flux coating
C) Metal added to make a welded joint
D) Distance fusion extends into base metal
  • 14. What is depth of fusion?
A) Weld height
B) Distance bead width extends
C) Distance fusion extends into base metal
D) Rod penetration
  • 15. What is penetration?
A) Arc reach
B) Extent weld metal combines with base metal
C) Slag depth
D) Bead surface depth
  • 16. What is deposition rate?
A) Heat generated
B) Amount of slag produced
C) Weight of metal deposited per unit time
D) Length welded per hour
  • 17. What does SMAW stand for?
A) Shielded Mechanical Arc Welding
B) Stick Metal Arc Work
C) Shielded Metal Arc Welding
D) Solid Metal Arc Welding
  • 18. What is SMAW?
A) Purely mechanical process
B) Uses tungsten electrode
C) Uses heat of an arc between covered electrode and the work
D) Uses shielding gas
  • 19. Advantage of SMAW?
A) No slag
B) Fully automated
C) Portable and inexpensive
D) High speed
  • 20. Disadvantage of SMAW?
A) Cannot weld steel
B) It’s slow
C) Only works indoors
D) Requires gas bottles
  • 21. 7018 can use:
A) DC only
B) Neither
C) AC only
D) AC or DC
  • 22. What polarity do we weld with?
A) Straight polarity
B) Reverse polarity
C) Alternating ground
D) No polarity
  • 23. Reverse polarity:
A) Electrode negative
B) No polarity exists
C) Electrode is positive, ground negative
D) Ground floats
  • 24. Two safety points:
A) Avoid using gloves never safety glasses
B) Use small rods and low heat
C) Always weld outside use sitka gloves
D) Proper ventilation and protective clothing
  • 25. SMAW electrode:
A) TIG tungsten
B) Consumable electrode covered with flux
C) MIG wire
D) Carbon rod
  • 26. Strength of 7018 rod:
A) 18k psi
B) 120k psi
C) 40k psi
D) 70k psi
  • 27. Meaning of 3rd digit in 7018:
A) Positive polarity rod
B) Rod length
C) Coating type
D) Welding position
  • 28. Meaning of 4th digit in 7018:
A) Strength
B) Diameter
C) Arc length
D) Composition of rod
  • 29. Four rod groups:
A) High carbon, low carbon, stainless, alloy
B) Celluosic, Rutile, Basic/low Hydrogen, Iron Powder
C) Inert, reactive, passive, active
D) Soft rods, hard rods, hot rods, cold rods
  • 30. DCEP:
A) Direct Current Electrode Positive
B) Direct Coil Energy Pulse
C) Direct Current Elevated Pressure
D) Dual Current Electrode Phase
  • 31. Why put rods in oven?
A) Prevent Bending
B) sterilize
C) Reduce moisture
D) heat for penetration
  • 32. Minimum oven temperature?
A) 175°F
B) 250°F
C) 100°F
D) 500°F
  • 33. E stands for:
A) Earth
B) Energy
C) Electrode
D) Edge
  • 34. Rod lengths:
A) 9–18 inches
B) 1–2 feet
C) 3–6 inches
D) 20–30 inches
  • 35. MR or R:
A) Metal rod
B) Moisture resistant
C) Machine ready
D) Medium rated
  • 36. Base metal we use:
A) A36 mild steel
B) Aluminum
C) Cast iron
D) Stainless steel
  • 37. Light produced in welding:
A) Electro violet and ultra red light
B) X‑ray emissions
C) Blue spectrum only
D) Green infrared
  • 38. Five joint types:
A) Curve, twist, bend, fold, lock
B) Arc, gas, flux, rod, plate
C) Root, face, toe, leg, web
D) Lap, butt, edge, corner, T-joint
  • 39. AWS:
A) Arc Welding System
B) Advanced Weld Standards
C) American Wire Service
D) American Welding Society
  • 40. Heat affected zone:
A) Metal melted completely
B) Metal altered but not melted
C) Slag-covered area
D) Joint line
  • 41. PJP:
A) Primary Joint Preparation
B) Partial Joint Penetration
C) Parallel Joint Pass
D) Pressure Joint Process
  • 42. CJP:
A) Controlled Joint Process
B) Central Joint Plane
C) Cut Joint Position
D) Complete Joint Penetration
  • 43. 1F:
A) Vertical fillet
B) Flat groove
C) Flat fillet
D) Overhead fillet
  • 44. 2F
A) Horizontal fillet
B) Flat Fillet
C) Horizontal groove
D) Vertical groove
  • 45. 3F
A) Horizontal groove
B) Flat fillet
C) Vertical fillet
D) Overhead fillet
  • 46. 4F:
A) Horizontal fillet
B) Flat groove
C) Overhead fillet
D) Vertical fillet
  • 47. 1G:
A) Overhead groove
B) Flat fillet
C) Vertical groove
D) Flat groove
  • 48. 2G:
A) Horizontal groove
B) Flat groove
C) Horizontal fillet
D) Vertical groove
  • 49. 3G:
A) Flat groove
B) Horizontal fillet
C) Vertical groove
D) Overhead groove
  • 50. 4G:
A) Overhead groove
B) Vertical groove
C) Flat groove
D) Horizontal fillet
  • 51. Weave:
A) Weld bead made with transverse movement
B) Cleaning motion
C) Root buildup
D) Slag brushing
  • 52. No large amount of ______ should be in the weld
A) Sulphur
B) Oxygen
C) Mercury
D) Hydrogen
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