12-11-25 Welding Midterm Review 2025 - Galdetegia
  • 1. What is the base metal?
A) The weld bead
B) The flux coating
C) The shielding gas makes sparks
D) The metal to be welded
  • 2. What is an arc?
A) Flow of electricity through a gaseous space or air gap
B) Light from welding
C) A joint type that lets light fly around everywhere
D) A type of electrode
  • 3. What is arc length?
A) The distance from the gap between plates and the clamp wire
B) Length of the weld
C) Length of the rod
D) The distance from the electrode to the weld pool
  • 4. What is undercut?
A) A groove melted into base metal left unfilled
B) A grove melted into the base metal that is a misaligned joint
C) Extra filler metal
D) A surface crack
  • 5. What is a crater?
A) A porosity pocket in the face of the weld
B) A depression in the face of the weld
C) A melted rod tip in the face of the weld
D) A buildup of slag in the face of the weld
  • 6. What is the axis of weld?
A) Imaginary line through HAZ boundary
B) Imaginary line through top of the bead
C) Imaginary line through weld toe
D) Imaginary line through center of weld metal
  • 7. What is spatter?
A) Gas bubbles expelled that do not form part of the weld
B) Arc blow expelled that do not form part of the weld
C) Falling flux expelled that do not form part of the weld
D) Metal particles expelled that do not form part of the weld
  • 8. What is slag inclusion?
A) Non-metallic material trapped in weld
B) Hot cracks trapped in the weld pool at the end
C) Undercut failure
D) Steel trapped in slag
  • 9. What is a joint?
A) filler metal
B) Location where two or more members are joined
C) The end of the metal piece that is welded first.
D) a welding defect
  • 10. What is a crater crack?
A) A crack in the crater of a weld bead
B) A stress fracture formed cause metal was too clean
C) A centerline crack
D) A cold shut
  • 11. What is ductility
A) Ability to resist rust
B) Ability to remain cold.
C) Ability to stay magnetized
D) Ability to deform without failure
  • 12. What is duty cycle?
A) Machine lifespan over a 10 min period
B) Arc stability rating
C) Percentage of time welders operate at rated output
D) Electrode burn rate is working nonstop
  • 13. What is filler metal?
A) Distance fusion extends into base metal
B) Metal added to make a welded joint
C) Metal base plate
D) Flux coating
  • 14. What is depth of fusion?
A) Distance fusion extends into base metal
B) Rod penetration
C) Distance bead width extends
D) Weld height
  • 15. What is penetration?
A) Arc reach
B) Bead surface depth
C) Extent weld metal combines with base metal
D) Slag depth
  • 16. What is deposition rate?
A) Length welded per hour
B) Weight of metal deposited per unit time
C) Heat generated
D) Amount of slag produced
  • 17. What does SMAW stand for?
A) Solid Metal Arc Welding
B) Shielded Metal Arc Welding
C) Shielded Mechanical Arc Welding
D) Stick Metal Arc Work
  • 18. What is SMAW?
A) Purely mechanical process
B) Uses heat of an arc between covered electrode and the work
C) Uses shielding gas
D) Uses tungsten electrode
  • 19. Advantage of SMAW?
A) Fully automated
B) No slag
C) Portable and inexpensive
D) High speed
  • 20. Disadvantage of SMAW?
A) Only works indoors
B) It’s slow
C) Requires gas bottles
D) Cannot weld steel
  • 21. 7018 can use:
A) DC only
B) AC or DC
C) AC only
D) Neither
  • 22. What polarity do we weld with?
A) Straight polarity
B) Alternating ground
C) No polarity
D) Reverse polarity
  • 23. Reverse polarity:
A) No polarity exists
B) Ground floats
C) Electrode is positive, ground negative
D) Electrode negative
  • 24. Two safety points:
A) Use small rods and low heat
B) Proper ventilation and protective clothing
C) Avoid using gloves never safety glasses
D) Always weld outside use sitka gloves
  • 25. SMAW electrode:
A) Consumable electrode covered with flux
B) Carbon rod
C) TIG tungsten
D) MIG wire
  • 26. Strength of 7018 rod:
A) 120k psi
B) 40k psi
C) 18k psi
D) 70k psi
  • 27. Meaning of 3rd digit in 7018:
A) Coating type
B) Rod length
C) Welding position
D) Positive polarity rod
  • 28. Meaning of 4th digit in 7018:
A) Strength
B) Diameter
C) Composition of rod
D) Arc length
  • 29. Four rod groups:
A) Celluosic, Rutile, Basic/low Hydrogen, Iron Powder
B) Inert, reactive, passive, active
C) High carbon, low carbon, stainless, alloy
D) Soft rods, hard rods, hot rods, cold rods
  • 30. DCEP:
A) Direct Current Elevated Pressure
B) Direct Current Electrode Positive
C) Direct Coil Energy Pulse
D) Dual Current Electrode Phase
  • 31. Why put rods in oven?
A) Prevent Bending
B) Reduce moisture
C) sterilize
D) heat for penetration
  • 32. Minimum oven temperature?
A) 100°F
B) 500°F
C) 175°F
D) 250°F
  • 33. E stands for:
A) Energy
B) Electrode
C) Earth
D) Edge
  • 34. Rod lengths:
A) 9–18 inches
B) 20–30 inches
C) 1–2 feet
D) 3–6 inches
  • 35. MR or R:
A) Machine ready
B) Metal rod
C) Moisture resistant
D) Medium rated
  • 36. Base metal we use:
A) Stainless steel
B) Aluminum
C) A36 mild steel
D) Cast iron
  • 37. Light produced in welding:
A) X‑ray emissions
B) Electro violet and ultra red light
C) Blue spectrum only
D) Green infrared
  • 38. Five joint types:
A) Arc, gas, flux, rod, plate
B) Lap, butt, edge, corner, T-joint
C) Curve, twist, bend, fold, lock
D) Root, face, toe, leg, web
  • 39. AWS:
A) Arc Welding System
B) Advanced Weld Standards
C) American Wire Service
D) American Welding Society
  • 40. Heat affected zone:
A) Metal melted completely
B) Joint line
C) Metal altered but not melted
D) Slag-covered area
  • 41. PJP:
A) Partial Joint Penetration
B) Parallel Joint Pass
C) Primary Joint Preparation
D) Pressure Joint Process
  • 42. CJP:
A) Cut Joint Position
B) Complete Joint Penetration
C) Central Joint Plane
D) Controlled Joint Process
  • 43. 1F:
A) Vertical fillet
B) Flat groove
C) Flat fillet
D) Overhead fillet
  • 44. 2F
A) Vertical groove
B) Flat Fillet
C) Horizontal groove
D) Horizontal fillet
  • 45. 3F
A) Flat fillet
B) Vertical fillet
C) Overhead fillet
D) Horizontal groove
  • 46. 4F:
A) Horizontal fillet
B) Vertical fillet
C) Flat groove
D) Overhead fillet
  • 47. 1G:
A) Overhead groove
B) Flat fillet
C) Vertical groove
D) Flat groove
  • 48. 2G:
A) Flat groove
B) Horizontal fillet
C) Horizontal groove
D) Vertical groove
  • 49. 3G:
A) Vertical groove
B) Horizontal fillet
C) Overhead groove
D) Flat groove
  • 50. 4G:
A) Flat groove
B) Overhead groove
C) Vertical groove
D) Horizontal fillet
  • 51. Weave:
A) Weld bead made with transverse movement
B) Cleaning motion
C) Root buildup
D) Slag brushing
  • 52. No large amount of ______ should be in the weld
A) Mercury
B) Hydrogen
C) Sulphur
D) Oxygen
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