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12-11-25 Welding Midterm Review 2025 - Kvíz
Közreműködött: Sandifer
  • 1. What is the base metal?
A) The weld bead
B) The shielding gas makes sparks
C) The flux coating
D) The metal to be welded
  • 2. What is an arc?
A) A type of electrode
B) Flow of electricity through a gaseous space or air gap
C) A joint type that lets light fly around everywhere
D) Light from welding
  • 3. What is arc length?
A) The distance from the gap between plates and the clamp wire
B) Length of the rod
C) Length of the weld
D) The distance from the electrode to the weld pool
  • 4. What is undercut?
A) A grove melted into the base metal that is a misaligned joint
B) Extra filler metal
C) A surface crack
D) A groove melted into base metal left unfilled
  • 5. What is a crater?
A) A buildup of slag in the face of the weld
B) A melted rod tip in the face of the weld
C) A porosity pocket in the face of the weld
D) A depression in the face of the weld
  • 6. What is the axis of weld?
A) Imaginary line through weld toe
B) Imaginary line through top of the bead
C) Imaginary line through center of weld metal
D) Imaginary line through HAZ boundary
  • 7. What is spatter?
A) Falling flux expelled that do not form part of the weld
B) Gas bubbles expelled that do not form part of the weld
C) Metal particles expelled that do not form part of the weld
D) Arc blow expelled that do not form part of the weld
  • 8. What is slag inclusion?
A) Steel trapped in slag
B) Hot cracks trapped in the weld pool at the end
C) Undercut failure
D) Non-metallic material trapped in weld
  • 9. What is a joint?
A) filler metal
B) a welding defect
C) Location where two or more members are joined
D) The end of the metal piece that is welded first.
  • 10. What is a crater crack?
A) A stress fracture formed cause metal was too clean
B) A crack in the crater of a weld bead
C) A centerline crack
D) A cold shut
  • 11. What is ductility
A) Ability to resist rust
B) Ability to remain cold.
C) Ability to deform without failure
D) Ability to stay magnetized
  • 12. What is duty cycle?
A) Percentage of time welders operate at rated output
B) Electrode burn rate is working nonstop
C) Machine lifespan over a 10 min period
D) Arc stability rating
  • 13. What is filler metal?
A) Distance fusion extends into base metal
B) Flux coating
C) Metal added to make a welded joint
D) Metal base plate
  • 14. What is depth of fusion?
A) Weld height
B) Rod penetration
C) Distance bead width extends
D) Distance fusion extends into base metal
  • 15. What is penetration?
A) Arc reach
B) Extent weld metal combines with base metal
C) Slag depth
D) Bead surface depth
  • 16. What is deposition rate?
A) Weight of metal deposited per unit time
B) Heat generated
C) Amount of slag produced
D) Length welded per hour
  • 17. What does SMAW stand for?
A) Shielded Metal Arc Welding
B) Shielded Mechanical Arc Welding
C) Stick Metal Arc Work
D) Solid Metal Arc Welding
  • 18. What is SMAW?
A) Uses heat of an arc between covered electrode and the work
B) Uses shielding gas
C) Purely mechanical process
D) Uses tungsten electrode
  • 19. Advantage of SMAW?
A) High speed
B) No slag
C) Fully automated
D) Portable and inexpensive
  • 20. Disadvantage of SMAW?
A) It’s slow
B) Only works indoors
C) Cannot weld steel
D) Requires gas bottles
  • 21. 7018 can use:
A) AC or DC
B) DC only
C) Neither
D) AC only
  • 22. What polarity do we weld with?
A) No polarity
B) Alternating ground
C) Straight polarity
D) Reverse polarity
  • 23. Reverse polarity:
A) Ground floats
B) Electrode is positive, ground negative
C) Electrode negative
D) No polarity exists
  • 24. Two safety points:
A) Proper ventilation and protective clothing
B) Avoid using gloves never safety glasses
C) Always weld outside use sitka gloves
D) Use small rods and low heat
  • 25. SMAW electrode:
A) TIG tungsten
B) Carbon rod
C) Consumable electrode covered with flux
D) MIG wire
  • 26. Strength of 7018 rod:
A) 40k psi
B) 70k psi
C) 18k psi
D) 120k psi
  • 27. Meaning of 3rd digit in 7018:
A) Welding position
B) Rod length
C) Coating type
D) Positive polarity rod
  • 28. Meaning of 4th digit in 7018:
A) Strength
B) Composition of rod
C) Diameter
D) Arc length
  • 29. Four rod groups:
A) Celluosic, Rutile, Basic/low Hydrogen, Iron Powder
B) High carbon, low carbon, stainless, alloy
C) Inert, reactive, passive, active
D) Soft rods, hard rods, hot rods, cold rods
  • 30. DCEP:
A) Direct Coil Energy Pulse
B) Direct Current Electrode Positive
C) Dual Current Electrode Phase
D) Direct Current Elevated Pressure
  • 31. Why put rods in oven?
A) Prevent Bending
B) sterilize
C) heat for penetration
D) Reduce moisture
  • 32. Minimum oven temperature?
A) 250°F
B) 500°F
C) 100°F
D) 175°F
  • 33. E stands for:
A) Earth
B) Electrode
C) Edge
D) Energy
  • 34. Rod lengths:
A) 3–6 inches
B) 9–18 inches
C) 20–30 inches
D) 1–2 feet
  • 35. MR or R:
A) Metal rod
B) Machine ready
C) Medium rated
D) Moisture resistant
  • 36. Base metal we use:
A) Stainless steel
B) A36 mild steel
C) Aluminum
D) Cast iron
  • 37. Light produced in welding:
A) X‑ray emissions
B) Green infrared
C) Electro violet and ultra red light
D) Blue spectrum only
  • 38. Five joint types:
A) Lap, butt, edge, corner, T-joint
B) Curve, twist, bend, fold, lock
C) Root, face, toe, leg, web
D) Arc, gas, flux, rod, plate
  • 39. AWS:
A) Advanced Weld Standards
B) American Wire Service
C) Arc Welding System
D) American Welding Society
  • 40. Heat affected zone:
A) Slag-covered area
B) Metal melted completely
C) Joint line
D) Metal altered but not melted
  • 41. PJP:
A) Parallel Joint Pass
B) Pressure Joint Process
C) Partial Joint Penetration
D) Primary Joint Preparation
  • 42. CJP:
A) Cut Joint Position
B) Controlled Joint Process
C) Complete Joint Penetration
D) Central Joint Plane
  • 43. 1F:
A) Vertical fillet
B) Flat groove
C) Overhead fillet
D) Flat fillet
  • 44. 2F
A) Horizontal fillet
B) Flat Fillet
C) Vertical groove
D) Horizontal groove
  • 45. 3F
A) Flat fillet
B) Horizontal groove
C) Overhead fillet
D) Vertical fillet
  • 46. 4F:
A) Horizontal fillet
B) Flat groove
C) Overhead fillet
D) Vertical fillet
  • 47. 1G:
A) Overhead groove
B) Flat fillet
C) Vertical groove
D) Flat groove
  • 48. 2G:
A) Horizontal fillet
B) Horizontal groove
C) Flat groove
D) Vertical groove
  • 49. 3G:
A) Horizontal fillet
B) Flat groove
C) Overhead groove
D) Vertical groove
  • 50. 4G:
A) Vertical groove
B) Flat groove
C) Horizontal fillet
D) Overhead groove
  • 51. Weave:
A) Root buildup
B) Cleaning motion
C) Weld bead made with transverse movement
D) Slag brushing
  • 52. No large amount of ______ should be in the weld
A) Mercury
B) Sulphur
C) Hydrogen
D) Oxygen
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