12-11-25 Welding Midterm Review 2025 - Skyndipróf
  • 1. What is the base metal?
A) The weld bead
B) The shielding gas makes sparks
C) The metal to be welded
D) The flux coating
  • 2. What is an arc?
A) A type of electrode
B) A joint type that lets light fly around everywhere
C) Light from welding
D) Flow of electricity through a gaseous space or air gap
  • 3. What is arc length?
A) Length of the weld
B) The distance from the gap between plates and the clamp wire
C) Length of the rod
D) The distance from the electrode to the weld pool
  • 4. What is undercut?
A) A grove melted into the base metal that is a misaligned joint
B) Extra filler metal
C) A groove melted into base metal left unfilled
D) A surface crack
  • 5. What is a crater?
A) A melted rod tip in the face of the weld
B) A depression in the face of the weld
C) A porosity pocket in the face of the weld
D) A buildup of slag in the face of the weld
  • 6. What is the axis of weld?
A) Imaginary line through weld toe
B) Imaginary line through top of the bead
C) Imaginary line through center of weld metal
D) Imaginary line through HAZ boundary
  • 7. What is spatter?
A) Metal particles expelled that do not form part of the weld
B) Gas bubbles expelled that do not form part of the weld
C) Falling flux expelled that do not form part of the weld
D) Arc blow expelled that do not form part of the weld
  • 8. What is slag inclusion?
A) Hot cracks trapped in the weld pool at the end
B) Steel trapped in slag
C) Undercut failure
D) Non-metallic material trapped in weld
  • 9. What is a joint?
A) Location where two or more members are joined
B) filler metal
C) a welding defect
D) The end of the metal piece that is welded first.
  • 10. What is a crater crack?
A) A stress fracture formed cause metal was too clean
B) A crack in the crater of a weld bead
C) A centerline crack
D) A cold shut
  • 11. What is ductility
A) Ability to remain cold.
B) Ability to stay magnetized
C) Ability to deform without failure
D) Ability to resist rust
  • 12. What is duty cycle?
A) Percentage of time welders operate at rated output
B) Arc stability rating
C) Machine lifespan over a 10 min period
D) Electrode burn rate is working nonstop
  • 13. What is filler metal?
A) Flux coating
B) Distance fusion extends into base metal
C) Metal added to make a welded joint
D) Metal base plate
  • 14. What is depth of fusion?
A) Weld height
B) Distance bead width extends
C) Rod penetration
D) Distance fusion extends into base metal
  • 15. What is penetration?
A) Arc reach
B) Extent weld metal combines with base metal
C) Slag depth
D) Bead surface depth
  • 16. What is deposition rate?
A) Length welded per hour
B) Weight of metal deposited per unit time
C) Amount of slag produced
D) Heat generated
  • 17. What does SMAW stand for?
A) Shielded Mechanical Arc Welding
B) Stick Metal Arc Work
C) Solid Metal Arc Welding
D) Shielded Metal Arc Welding
  • 18. What is SMAW?
A) Uses heat of an arc between covered electrode and the work
B) Uses tungsten electrode
C) Uses shielding gas
D) Purely mechanical process
  • 19. Advantage of SMAW?
A) No slag
B) Fully automated
C) High speed
D) Portable and inexpensive
  • 20. Disadvantage of SMAW?
A) Requires gas bottles
B) It’s slow
C) Cannot weld steel
D) Only works indoors
  • 21. 7018 can use:
A) AC or DC
B) AC only
C) DC only
D) Neither
  • 22. What polarity do we weld with?
A) Straight polarity
B) No polarity
C) Alternating ground
D) Reverse polarity
  • 23. Reverse polarity:
A) Electrode is positive, ground negative
B) No polarity exists
C) Electrode negative
D) Ground floats
  • 24. Two safety points:
A) Avoid using gloves never safety glasses
B) Proper ventilation and protective clothing
C) Use small rods and low heat
D) Always weld outside use sitka gloves
  • 25. SMAW electrode:
A) Carbon rod
B) MIG wire
C) Consumable electrode covered with flux
D) TIG tungsten
  • 26. Strength of 7018 rod:
A) 18k psi
B) 120k psi
C) 70k psi
D) 40k psi
  • 27. Meaning of 3rd digit in 7018:
A) Welding position
B) Rod length
C) Coating type
D) Positive polarity rod
  • 28. Meaning of 4th digit in 7018:
A) Strength
B) Composition of rod
C) Diameter
D) Arc length
  • 29. Four rod groups:
A) Inert, reactive, passive, active
B) Soft rods, hard rods, hot rods, cold rods
C) High carbon, low carbon, stainless, alloy
D) Celluosic, Rutile, Basic/low Hydrogen, Iron Powder
  • 30. DCEP:
A) Direct Current Electrode Positive
B) Direct Current Elevated Pressure
C) Dual Current Electrode Phase
D) Direct Coil Energy Pulse
  • 31. Why put rods in oven?
A) Reduce moisture
B) Prevent Bending
C) sterilize
D) heat for penetration
  • 32. Minimum oven temperature?
A) 500°F
B) 175°F
C) 250°F
D) 100°F
  • 33. E stands for:
A) Edge
B) Energy
C) Earth
D) Electrode
  • 34. Rod lengths:
A) 3–6 inches
B) 9–18 inches
C) 1–2 feet
D) 20–30 inches
  • 35. MR or R:
A) Medium rated
B) Metal rod
C) Moisture resistant
D) Machine ready
  • 36. Base metal we use:
A) Cast iron
B) Aluminum
C) Stainless steel
D) A36 mild steel
  • 37. Light produced in welding:
A) X‑ray emissions
B) Green infrared
C) Electro violet and ultra red light
D) Blue spectrum only
  • 38. Five joint types:
A) Root, face, toe, leg, web
B) Curve, twist, bend, fold, lock
C) Arc, gas, flux, rod, plate
D) Lap, butt, edge, corner, T-joint
  • 39. AWS:
A) American Welding Society
B) Advanced Weld Standards
C) Arc Welding System
D) American Wire Service
  • 40. Heat affected zone:
A) Metal melted completely
B) Joint line
C) Metal altered but not melted
D) Slag-covered area
  • 41. PJP:
A) Pressure Joint Process
B) Primary Joint Preparation
C) Partial Joint Penetration
D) Parallel Joint Pass
  • 42. CJP:
A) Complete Joint Penetration
B) Cut Joint Position
C) Controlled Joint Process
D) Central Joint Plane
  • 43. 1F:
A) Flat fillet
B) Overhead fillet
C) Flat groove
D) Vertical fillet
  • 44. 2F
A) Horizontal groove
B) Flat Fillet
C) Vertical groove
D) Horizontal fillet
  • 45. 3F
A) Overhead fillet
B) Horizontal groove
C) Flat fillet
D) Vertical fillet
  • 46. 4F:
A) Flat groove
B) Vertical fillet
C) Horizontal fillet
D) Overhead fillet
  • 47. 1G:
A) Flat fillet
B) Overhead groove
C) Flat groove
D) Vertical groove
  • 48. 2G:
A) Horizontal groove
B) Flat groove
C) Vertical groove
D) Horizontal fillet
  • 49. 3G:
A) Overhead groove
B) Vertical groove
C) Horizontal fillet
D) Flat groove
  • 50. 4G:
A) Horizontal fillet
B) Overhead groove
C) Vertical groove
D) Flat groove
  • 51. Weave:
A) Slag brushing
B) Weld bead made with transverse movement
C) Root buildup
D) Cleaning motion
  • 52. No large amount of ______ should be in the weld
A) Hydrogen
B) Oxygen
C) Mercury
D) Sulphur
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