12-11-25 Welding Midterm Review 2025 - Questionário
  • 1. What is the base metal?
A) The metal to be welded
B) The flux coating
C) The weld bead
D) The shielding gas makes sparks
  • 2. What is an arc?
A) Light from welding
B) Flow of electricity through a gaseous space or air gap
C) A type of electrode
D) A joint type that lets light fly around everywhere
  • 3. What is arc length?
A) The distance from the gap between plates and the clamp wire
B) Length of the weld
C) The distance from the electrode to the weld pool
D) Length of the rod
  • 4. What is undercut?
A) A surface crack
B) A groove melted into base metal left unfilled
C) A grove melted into the base metal that is a misaligned joint
D) Extra filler metal
  • 5. What is a crater?
A) A melted rod tip in the face of the weld
B) A buildup of slag in the face of the weld
C) A depression in the face of the weld
D) A porosity pocket in the face of the weld
  • 6. What is the axis of weld?
A) Imaginary line through top of the bead
B) Imaginary line through HAZ boundary
C) Imaginary line through center of weld metal
D) Imaginary line through weld toe
  • 7. What is spatter?
A) Gas bubbles expelled that do not form part of the weld
B) Arc blow expelled that do not form part of the weld
C) Metal particles expelled that do not form part of the weld
D) Falling flux expelled that do not form part of the weld
  • 8. What is slag inclusion?
A) Hot cracks trapped in the weld pool at the end
B) Steel trapped in slag
C) Undercut failure
D) Non-metallic material trapped in weld
  • 9. What is a joint?
A) a welding defect
B) filler metal
C) The end of the metal piece that is welded first.
D) Location where two or more members are joined
  • 10. What is a crater crack?
A) A stress fracture formed cause metal was too clean
B) A cold shut
C) A centerline crack
D) A crack in the crater of a weld bead
  • 11. What is ductility
A) Ability to remain cold.
B) Ability to deform without failure
C) Ability to resist rust
D) Ability to stay magnetized
  • 12. What is duty cycle?
A) Machine lifespan over a 10 min period
B) Electrode burn rate is working nonstop
C) Percentage of time welders operate at rated output
D) Arc stability rating
  • 13. What is filler metal?
A) Distance fusion extends into base metal
B) Metal added to make a welded joint
C) Metal base plate
D) Flux coating
  • 14. What is depth of fusion?
A) Distance fusion extends into base metal
B) Distance bead width extends
C) Weld height
D) Rod penetration
  • 15. What is penetration?
A) Bead surface depth
B) Slag depth
C) Extent weld metal combines with base metal
D) Arc reach
  • 16. What is deposition rate?
A) Length welded per hour
B) Amount of slag produced
C) Weight of metal deposited per unit time
D) Heat generated
  • 17. What does SMAW stand for?
A) Shielded Mechanical Arc Welding
B) Solid Metal Arc Welding
C) Stick Metal Arc Work
D) Shielded Metal Arc Welding
  • 18. What is SMAW?
A) Purely mechanical process
B) Uses tungsten electrode
C) Uses heat of an arc between covered electrode and the work
D) Uses shielding gas
  • 19. Advantage of SMAW?
A) High speed
B) No slag
C) Portable and inexpensive
D) Fully automated
  • 20. Disadvantage of SMAW?
A) Cannot weld steel
B) It’s slow
C) Requires gas bottles
D) Only works indoors
  • 21. 7018 can use:
A) Neither
B) AC only
C) DC only
D) AC or DC
  • 22. What polarity do we weld with?
A) Reverse polarity
B) No polarity
C) Straight polarity
D) Alternating ground
  • 23. Reverse polarity:
A) Electrode negative
B) Electrode is positive, ground negative
C) Ground floats
D) No polarity exists
  • 24. Two safety points:
A) Always weld outside use sitka gloves
B) Proper ventilation and protective clothing
C) Use small rods and low heat
D) Avoid using gloves never safety glasses
  • 25. SMAW electrode:
A) TIG tungsten
B) MIG wire
C) Carbon rod
D) Consumable electrode covered with flux
  • 26. Strength of 7018 rod:
A) 70k psi
B) 40k psi
C) 18k psi
D) 120k psi
  • 27. Meaning of 3rd digit in 7018:
A) Welding position
B) Coating type
C) Rod length
D) Positive polarity rod
  • 28. Meaning of 4th digit in 7018:
A) Strength
B) Composition of rod
C) Diameter
D) Arc length
  • 29. Four rod groups:
A) Inert, reactive, passive, active
B) High carbon, low carbon, stainless, alloy
C) Soft rods, hard rods, hot rods, cold rods
D) Celluosic, Rutile, Basic/low Hydrogen, Iron Powder
  • 30. DCEP:
A) Direct Coil Energy Pulse
B) Direct Current Elevated Pressure
C) Dual Current Electrode Phase
D) Direct Current Electrode Positive
  • 31. Why put rods in oven?
A) Prevent Bending
B) sterilize
C) heat for penetration
D) Reduce moisture
  • 32. Minimum oven temperature?
A) 175°F
B) 500°F
C) 100°F
D) 250°F
  • 33. E stands for:
A) Edge
B) Earth
C) Electrode
D) Energy
  • 34. Rod lengths:
A) 9–18 inches
B) 3–6 inches
C) 1–2 feet
D) 20–30 inches
  • 35. MR or R:
A) Medium rated
B) Moisture resistant
C) Machine ready
D) Metal rod
  • 36. Base metal we use:
A) A36 mild steel
B) Cast iron
C) Aluminum
D) Stainless steel
  • 37. Light produced in welding:
A) X‑ray emissions
B) Electro violet and ultra red light
C) Green infrared
D) Blue spectrum only
  • 38. Five joint types:
A) Arc, gas, flux, rod, plate
B) Curve, twist, bend, fold, lock
C) Root, face, toe, leg, web
D) Lap, butt, edge, corner, T-joint
  • 39. AWS:
A) Arc Welding System
B) Advanced Weld Standards
C) American Welding Society
D) American Wire Service
  • 40. Heat affected zone:
A) Metal altered but not melted
B) Joint line
C) Metal melted completely
D) Slag-covered area
  • 41. PJP:
A) Pressure Joint Process
B) Primary Joint Preparation
C) Parallel Joint Pass
D) Partial Joint Penetration
  • 42. CJP:
A) Cut Joint Position
B) Controlled Joint Process
C) Complete Joint Penetration
D) Central Joint Plane
  • 43. 1F:
A) Flat groove
B) Overhead fillet
C) Vertical fillet
D) Flat fillet
  • 44. 2F
A) Vertical groove
B) Flat Fillet
C) Horizontal groove
D) Horizontal fillet
  • 45. 3F
A) Flat fillet
B) Horizontal groove
C) Overhead fillet
D) Vertical fillet
  • 46. 4F:
A) Overhead fillet
B) Flat groove
C) Horizontal fillet
D) Vertical fillet
  • 47. 1G:
A) Flat fillet
B) Vertical groove
C) Flat groove
D) Overhead groove
  • 48. 2G:
A) Horizontal fillet
B) Vertical groove
C) Horizontal groove
D) Flat groove
  • 49. 3G:
A) Overhead groove
B) Vertical groove
C) Horizontal fillet
D) Flat groove
  • 50. 4G:
A) Flat groove
B) Horizontal fillet
C) Overhead groove
D) Vertical groove
  • 51. Weave:
A) Slag brushing
B) Weld bead made with transverse movement
C) Cleaning motion
D) Root buildup
  • 52. No large amount of ______ should be in the weld
A) Mercury
B) Sulphur
C) Hydrogen
D) Oxygen
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