12-11-25 Welding Midterm Review 2025 - Test
  • 1. What is the base metal?
A) The shielding gas makes sparks
B) The weld bead
C) The metal to be welded
D) The flux coating
  • 2. What is an arc?
A) Flow of electricity through a gaseous space or air gap
B) A type of electrode
C) Light from welding
D) A joint type that lets light fly around everywhere
  • 3. What is arc length?
A) The distance from the electrode to the weld pool
B) Length of the rod
C) The distance from the gap between plates and the clamp wire
D) Length of the weld
  • 4. What is undercut?
A) Extra filler metal
B) A surface crack
C) A grove melted into the base metal that is a misaligned joint
D) A groove melted into base metal left unfilled
  • 5. What is a crater?
A) A porosity pocket in the face of the weld
B) A melted rod tip in the face of the weld
C) A buildup of slag in the face of the weld
D) A depression in the face of the weld
  • 6. What is the axis of weld?
A) Imaginary line through center of weld metal
B) Imaginary line through weld toe
C) Imaginary line through top of the bead
D) Imaginary line through HAZ boundary
  • 7. What is spatter?
A) Arc blow expelled that do not form part of the weld
B) Gas bubbles expelled that do not form part of the weld
C) Falling flux expelled that do not form part of the weld
D) Metal particles expelled that do not form part of the weld
  • 8. What is slag inclusion?
A) Steel trapped in slag
B) Non-metallic material trapped in weld
C) Hot cracks trapped in the weld pool at the end
D) Undercut failure
  • 9. What is a joint?
A) a welding defect
B) filler metal
C) Location where two or more members are joined
D) The end of the metal piece that is welded first.
  • 10. What is a crater crack?
A) A crack in the crater of a weld bead
B) A stress fracture formed cause metal was too clean
C) A cold shut
D) A centerline crack
  • 11. What is ductility
A) Ability to deform without failure
B) Ability to remain cold.
C) Ability to resist rust
D) Ability to stay magnetized
  • 12. What is duty cycle?
A) Arc stability rating
B) Electrode burn rate is working nonstop
C) Machine lifespan over a 10 min period
D) Percentage of time welders operate at rated output
  • 13. What is filler metal?
A) Metal base plate
B) Metal added to make a welded joint
C) Flux coating
D) Distance fusion extends into base metal
  • 14. What is depth of fusion?
A) Rod penetration
B) Weld height
C) Distance fusion extends into base metal
D) Distance bead width extends
  • 15. What is penetration?
A) Slag depth
B) Bead surface depth
C) Extent weld metal combines with base metal
D) Arc reach
  • 16. What is deposition rate?
A) Length welded per hour
B) Amount of slag produced
C) Weight of metal deposited per unit time
D) Heat generated
  • 17. What does SMAW stand for?
A) Solid Metal Arc Welding
B) Stick Metal Arc Work
C) Shielded Mechanical Arc Welding
D) Shielded Metal Arc Welding
  • 18. What is SMAW?
A) Uses heat of an arc between covered electrode and the work
B) Uses tungsten electrode
C) Purely mechanical process
D) Uses shielding gas
  • 19. Advantage of SMAW?
A) Portable and inexpensive
B) Fully automated
C) No slag
D) High speed
  • 20. Disadvantage of SMAW?
A) Only works indoors
B) Requires gas bottles
C) It’s slow
D) Cannot weld steel
  • 21. 7018 can use:
A) DC only
B) AC only
C) AC or DC
D) Neither
  • 22. What polarity do we weld with?
A) Straight polarity
B) Reverse polarity
C) No polarity
D) Alternating ground
  • 23. Reverse polarity:
A) No polarity exists
B) Ground floats
C) Electrode is positive, ground negative
D) Electrode negative
  • 24. Two safety points:
A) Proper ventilation and protective clothing
B) Use small rods and low heat
C) Always weld outside use sitka gloves
D) Avoid using gloves never safety glasses
  • 25. SMAW electrode:
A) Consumable electrode covered with flux
B) TIG tungsten
C) Carbon rod
D) MIG wire
  • 26. Strength of 7018 rod:
A) 120k psi
B) 40k psi
C) 18k psi
D) 70k psi
  • 27. Meaning of 3rd digit in 7018:
A) Positive polarity rod
B) Welding position
C) Rod length
D) Coating type
  • 28. Meaning of 4th digit in 7018:
A) Strength
B) Diameter
C) Arc length
D) Composition of rod
  • 29. Four rod groups:
A) Celluosic, Rutile, Basic/low Hydrogen, Iron Powder
B) High carbon, low carbon, stainless, alloy
C) Soft rods, hard rods, hot rods, cold rods
D) Inert, reactive, passive, active
  • 30. DCEP:
A) Direct Current Electrode Positive
B) Direct Coil Energy Pulse
C) Dual Current Electrode Phase
D) Direct Current Elevated Pressure
  • 31. Why put rods in oven?
A) Prevent Bending
B) Reduce moisture
C) sterilize
D) heat for penetration
  • 32. Minimum oven temperature?
A) 500°F
B) 100°F
C) 250°F
D) 175°F
  • 33. E stands for:
A) Edge
B) Electrode
C) Energy
D) Earth
  • 34. Rod lengths:
A) 9–18 inches
B) 1–2 feet
C) 20–30 inches
D) 3–6 inches
  • 35. MR or R:
A) Moisture resistant
B) Metal rod
C) Medium rated
D) Machine ready
  • 36. Base metal we use:
A) A36 mild steel
B) Cast iron
C) Aluminum
D) Stainless steel
  • 37. Light produced in welding:
A) X‑ray emissions
B) Blue spectrum only
C) Electro violet and ultra red light
D) Green infrared
  • 38. Five joint types:
A) Arc, gas, flux, rod, plate
B) Lap, butt, edge, corner, T-joint
C) Curve, twist, bend, fold, lock
D) Root, face, toe, leg, web
  • 39. AWS:
A) American Wire Service
B) American Welding Society
C) Advanced Weld Standards
D) Arc Welding System
  • 40. Heat affected zone:
A) Metal melted completely
B) Metal altered but not melted
C) Slag-covered area
D) Joint line
  • 41. PJP:
A) Pressure Joint Process
B) Partial Joint Penetration
C) Primary Joint Preparation
D) Parallel Joint Pass
  • 42. CJP:
A) Central Joint Plane
B) Controlled Joint Process
C) Complete Joint Penetration
D) Cut Joint Position
  • 43. 1F:
A) Flat fillet
B) Vertical fillet
C) Flat groove
D) Overhead fillet
  • 44. 2F
A) Flat Fillet
B) Vertical groove
C) Horizontal fillet
D) Horizontal groove
  • 45. 3F
A) Vertical fillet
B) Overhead fillet
C) Horizontal groove
D) Flat fillet
  • 46. 4F:
A) Flat groove
B) Vertical fillet
C) Horizontal fillet
D) Overhead fillet
  • 47. 1G:
A) Flat groove
B) Overhead groove
C) Vertical groove
D) Flat fillet
  • 48. 2G:
A) Horizontal fillet
B) Flat groove
C) Horizontal groove
D) Vertical groove
  • 49. 3G:
A) Vertical groove
B) Overhead groove
C) Flat groove
D) Horizontal fillet
  • 50. 4G:
A) Horizontal fillet
B) Flat groove
C) Overhead groove
D) Vertical groove
  • 51. Weave:
A) Root buildup
B) Weld bead made with transverse movement
C) Cleaning motion
D) Slag brushing
  • 52. No large amount of ______ should be in the weld
A) Oxygen
B) Hydrogen
C) Sulphur
D) Mercury
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