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12-11-25 Welding Midterm Review 2025 - Test
Prispevano od: Sandifer
  • 1. What is the base metal?
A) The weld bead
B) The flux coating
C) The shielding gas makes sparks
D) The metal to be welded
  • 2. What is an arc?
A) A type of electrode
B) Flow of electricity through a gaseous space or air gap
C) A joint type that lets light fly around everywhere
D) Light from welding
  • 3. What is arc length?
A) The distance from the gap between plates and the clamp wire
B) The distance from the electrode to the weld pool
C) Length of the rod
D) Length of the weld
  • 4. What is undercut?
A) Extra filler metal
B) A surface crack
C) A grove melted into the base metal that is a misaligned joint
D) A groove melted into base metal left unfilled
  • 5. What is a crater?
A) A buildup of slag in the face of the weld
B) A melted rod tip in the face of the weld
C) A porosity pocket in the face of the weld
D) A depression in the face of the weld
  • 6. What is the axis of weld?
A) Imaginary line through HAZ boundary
B) Imaginary line through weld toe
C) Imaginary line through top of the bead
D) Imaginary line through center of weld metal
  • 7. What is spatter?
A) Gas bubbles expelled that do not form part of the weld
B) Metal particles expelled that do not form part of the weld
C) Arc blow expelled that do not form part of the weld
D) Falling flux expelled that do not form part of the weld
  • 8. What is slag inclusion?
A) Undercut failure
B) Steel trapped in slag
C) Non-metallic material trapped in weld
D) Hot cracks trapped in the weld pool at the end
  • 9. What is a joint?
A) a welding defect
B) Location where two or more members are joined
C) filler metal
D) The end of the metal piece that is welded first.
  • 10. What is a crater crack?
A) A stress fracture formed cause metal was too clean
B) A crack in the crater of a weld bead
C) A cold shut
D) A centerline crack
  • 11. What is ductility
A) Ability to remain cold.
B) Ability to deform without failure
C) Ability to stay magnetized
D) Ability to resist rust
  • 12. What is duty cycle?
A) Electrode burn rate is working nonstop
B) Machine lifespan over a 10 min period
C) Arc stability rating
D) Percentage of time welders operate at rated output
  • 13. What is filler metal?
A) Metal added to make a welded joint
B) Distance fusion extends into base metal
C) Flux coating
D) Metal base plate
  • 14. What is depth of fusion?
A) Rod penetration
B) Weld height
C) Distance bead width extends
D) Distance fusion extends into base metal
  • 15. What is penetration?
A) Extent weld metal combines with base metal
B) Bead surface depth
C) Slag depth
D) Arc reach
  • 16. What is deposition rate?
A) Heat generated
B) Weight of metal deposited per unit time
C) Length welded per hour
D) Amount of slag produced
  • 17. What does SMAW stand for?
A) Solid Metal Arc Welding
B) Shielded Mechanical Arc Welding
C) Shielded Metal Arc Welding
D) Stick Metal Arc Work
  • 18. What is SMAW?
A) Purely mechanical process
B) Uses heat of an arc between covered electrode and the work
C) Uses shielding gas
D) Uses tungsten electrode
  • 19. Advantage of SMAW?
A) High speed
B) No slag
C) Portable and inexpensive
D) Fully automated
  • 20. Disadvantage of SMAW?
A) Requires gas bottles
B) Only works indoors
C) It’s slow
D) Cannot weld steel
  • 21. 7018 can use:
A) DC only
B) AC or DC
C) Neither
D) AC only
  • 22. What polarity do we weld with?
A) No polarity
B) Reverse polarity
C) Alternating ground
D) Straight polarity
  • 23. Reverse polarity:
A) No polarity exists
B) Electrode negative
C) Electrode is positive, ground negative
D) Ground floats
  • 24. Two safety points:
A) Avoid using gloves never safety glasses
B) Proper ventilation and protective clothing
C) Use small rods and low heat
D) Always weld outside use sitka gloves
  • 25. SMAW electrode:
A) TIG tungsten
B) Carbon rod
C) Consumable electrode covered with flux
D) MIG wire
  • 26. Strength of 7018 rod:
A) 40k psi
B) 18k psi
C) 120k psi
D) 70k psi
  • 27. Meaning of 3rd digit in 7018:
A) Positive polarity rod
B) Rod length
C) Coating type
D) Welding position
  • 28. Meaning of 4th digit in 7018:
A) Arc length
B) Diameter
C) Composition of rod
D) Strength
  • 29. Four rod groups:
A) Inert, reactive, passive, active
B) Celluosic, Rutile, Basic/low Hydrogen, Iron Powder
C) High carbon, low carbon, stainless, alloy
D) Soft rods, hard rods, hot rods, cold rods
  • 30. DCEP:
A) Direct Current Electrode Positive
B) Direct Current Elevated Pressure
C) Dual Current Electrode Phase
D) Direct Coil Energy Pulse
  • 31. Why put rods in oven?
A) sterilize
B) heat for penetration
C) Prevent Bending
D) Reduce moisture
  • 32. Minimum oven temperature?
A) 250°F
B) 500°F
C) 175°F
D) 100°F
  • 33. E stands for:
A) Electrode
B) Edge
C) Earth
D) Energy
  • 34. Rod lengths:
A) 20–30 inches
B) 1–2 feet
C) 9–18 inches
D) 3–6 inches
  • 35. MR or R:
A) Machine ready
B) Moisture resistant
C) Metal rod
D) Medium rated
  • 36. Base metal we use:
A) Cast iron
B) A36 mild steel
C) Aluminum
D) Stainless steel
  • 37. Light produced in welding:
A) Green infrared
B) X‑ray emissions
C) Blue spectrum only
D) Electro violet and ultra red light
  • 38. Five joint types:
A) Curve, twist, bend, fold, lock
B) Arc, gas, flux, rod, plate
C) Root, face, toe, leg, web
D) Lap, butt, edge, corner, T-joint
  • 39. AWS:
A) American Welding Society
B) American Wire Service
C) Arc Welding System
D) Advanced Weld Standards
  • 40. Heat affected zone:
A) Joint line
B) Slag-covered area
C) Metal melted completely
D) Metal altered but not melted
  • 41. PJP:
A) Parallel Joint Pass
B) Primary Joint Preparation
C) Partial Joint Penetration
D) Pressure Joint Process
  • 42. CJP:
A) Complete Joint Penetration
B) Cut Joint Position
C) Controlled Joint Process
D) Central Joint Plane
  • 43. 1F:
A) Vertical fillet
B) Overhead fillet
C) Flat fillet
D) Flat groove
  • 44. 2F
A) Vertical groove
B) Horizontal fillet
C) Flat Fillet
D) Horizontal groove
  • 45. 3F
A) Horizontal groove
B) Flat fillet
C) Vertical fillet
D) Overhead fillet
  • 46. 4F:
A) Overhead fillet
B) Flat groove
C) Horizontal fillet
D) Vertical fillet
  • 47. 1G:
A) Flat fillet
B) Vertical groove
C) Flat groove
D) Overhead groove
  • 48. 2G:
A) Vertical groove
B) Horizontal fillet
C) Horizontal groove
D) Flat groove
  • 49. 3G:
A) Horizontal fillet
B) Vertical groove
C) Flat groove
D) Overhead groove
  • 50. 4G:
A) Vertical groove
B) Overhead groove
C) Flat groove
D) Horizontal fillet
  • 51. Weave:
A) Root buildup
B) Slag brushing
C) Cleaning motion
D) Weld bead made with transverse movement
  • 52. No large amount of ______ should be in the weld
A) Oxygen
B) Hydrogen
C) Mercury
D) Sulphur
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