How to work with metal
  • 1. What is the primary safety concern when working with metal?
A) Eye protection
B) Noise levels
C) Proper clothing
D) Temperature regulation
  • 2. Which of the following metals is commonly used in construction due to its strength and durability?
A) Aluminum
B) Lead
C) Steel
D) Copper
  • 3. What process is used to join two metal pieces by melting and fusing them together?
A) Brazing
B) Gluing
C) Welding
D) Soldering
  • 4. Which tool is best for cutting thick metal sheets?
A) Scissors
B) Knife
C) Plasma cutter
D) Stapler
  • 5. What is the purpose of annealing metal?
A) To increase hardness and reduce ductility
B) To add color to the metal
C) To reduce hardness and increase ductility
D) To increase corrosion resistance
  • 6. What is the term for removing material from metal using a rotating cutter?
A) Grinding
B) Drilling
C) Milling
D) Filing
  • 7. Which of these is a common abrasive used for polishing metal?
A) Emery
B) Sugar
C) Salt
D) Vinegar
  • 8. What is galvanization used for?
A) Corrosion prevention
B) Increasing strength
C) Improving aesthetics
D) Reducing weight
  • 9. What type of drill bit is best for drilling through hardened steel?
A) Spade bit
B) Wood drill bit
C) Auger bit
D) Cobalt drill bit
  • 10. What is the process of shaping metal by hammering called?
A) Extrusion
B) Machining
C) Forging
D) Casting
  • 11. Which gas is commonly used in MIG welding?
A) Nitrogen
B) Argon
C) Hydrogen
D) Oxygen
  • 12. What is the purpose of using cutting fluid when machining metal?
A) To increase the metal's hardness
B) To add color to the metal
C) To make the metal more brittle
D) To cool and lubricate the cutting tool
  • 13. Which tool is used to create threads inside a hole?
A) Tap
B) Die
C) File
D) Reamer
  • 14. What is the process of coating a metal with a thin layer of another metal called?
A) Galvanizing
B) Plating
C) Annealing
D) Tempering
  • 15. What is the function of a vise?
A) To weld metal
B) To measure metal thickness
C) To hold metal securely
D) To cut metal
  • 16. Which metal is known for its high electrical conductivity?
A) Titanium
B) Aluminum
C) Steel
D) Copper
  • 17. What type of saw is designed for cutting intricate shapes in metal?
A) Circular saw
B) Jeweler's saw
C) Chainsaw
D) Rip saw
  • 18. What safety precaution should be taken when grinding metal?
A) Wearing shorts
B) Wearing a face shield
C) Using a damp cloth
D) Working bare handed
  • 19. What is 'work hardening' in metalworking?
A) Corrosion due to exposure
B) Decreased hardness due to heating
C) Increased hardness due to deformation
D) Increased flexibility due to bending
  • 20. What tool is used to measure external diameters precisely?
A) Tape measure
B) Ruler
C) Caliper
D) Protractor
  • 21. What is the purpose of tempering steel after hardening?
A) To change the color
B) To increase hardness further
C) To reduce brittleness
D) To prevent corrosion
  • 22. What does the term 'gauge' refer to when discussing sheet metal?
A) Thickness
B) Density
C) Length
D) Width
  • 23. Which process uses heat to join metal parts, without melting the base metals?
A) Welding
B) Soldering
C) Forging
D) Casting
  • 24. What is the best way to remove rust from metal?
A) Sandblasting
B) Ignoring it
C) Painting over it
D) Applying water
  • 25. What is the main advantage of using aluminum?
A) High conductivity
B) High strength
C) Low cost
D) Light weight
  • 26. What is a countersink used for?
A) Drilling large holes
B) Cutting threads
C) Removing burrs
D) Creating a recess for screw heads
  • 27. Which type of welding is best for thin metal sheets?
A) MIG welding
B) TIG welding
C) Arc welding
D) Stick welding
  • 28. What is the purpose of pickling metal?
A) Adding color
B) Removing surface oxides
C) Increasing strength
D) Preventing rust
  • 29. What is the best way to prevent metal from warping when welding?
A) Ignoring the heat
B) Using proper clamping techniques
C) Welding quickly
D) Using high heat
  • 30. What is the purpose of a center punch?
A) To mark the location for a drill hole
B) To cut metal
C) To remove rust
D) To tighten screws
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