How to work with metal
  • 1. What is the primary safety concern when working with metal?
A) Eye protection
B) Noise levels
C) Proper clothing
D) Temperature regulation
  • 2. Which of the following metals is commonly used in construction due to its strength and durability?
A) Steel
B) Lead
C) Aluminum
D) Copper
  • 3. What process is used to join two metal pieces by melting and fusing them together?
A) Welding
B) Brazing
C) Soldering
D) Gluing
  • 4. Which tool is best for cutting thick metal sheets?
A) Knife
B) Scissors
C) Stapler
D) Plasma cutter
  • 5. What is the purpose of annealing metal?
A) To reduce hardness and increase ductility
B) To add color to the metal
C) To increase hardness and reduce ductility
D) To increase corrosion resistance
  • 6. What is the term for removing material from metal using a rotating cutter?
A) Filing
B) Drilling
C) Milling
D) Grinding
  • 7. Which of these is a common abrasive used for polishing metal?
A) Salt
B) Sugar
C) Vinegar
D) Emery
  • 8. What is galvanization used for?
A) Corrosion prevention
B) Increasing strength
C) Reducing weight
D) Improving aesthetics
  • 9. What type of drill bit is best for drilling through hardened steel?
A) Auger bit
B) Spade bit
C) Cobalt drill bit
D) Wood drill bit
  • 10. What is the process of shaping metal by hammering called?
A) Extrusion
B) Machining
C) Forging
D) Casting
  • 11. Which gas is commonly used in MIG welding?
A) Oxygen
B) Argon
C) Nitrogen
D) Hydrogen
  • 12. What is the purpose of using cutting fluid when machining metal?
A) To make the metal more brittle
B) To increase the metal's hardness
C) To add color to the metal
D) To cool and lubricate the cutting tool
  • 13. Which tool is used to create threads inside a hole?
A) File
B) Tap
C) Reamer
D) Die
  • 14. What is the process of coating a metal with a thin layer of another metal called?
A) Plating
B) Tempering
C) Galvanizing
D) Annealing
  • 15. What is the function of a vise?
A) To weld metal
B) To measure metal thickness
C) To hold metal securely
D) To cut metal
  • 16. Which metal is known for its high electrical conductivity?
A) Copper
B) Steel
C) Aluminum
D) Titanium
  • 17. What type of saw is designed for cutting intricate shapes in metal?
A) Rip saw
B) Chainsaw
C) Circular saw
D) Jeweler's saw
  • 18. What safety precaution should be taken when grinding metal?
A) Wearing a face shield
B) Using a damp cloth
C) Wearing shorts
D) Working bare handed
  • 19. What is 'work hardening' in metalworking?
A) Increased hardness due to deformation
B) Increased flexibility due to bending
C) Decreased hardness due to heating
D) Corrosion due to exposure
  • 20. What tool is used to measure external diameters precisely?
A) Ruler
B) Protractor
C) Tape measure
D) Caliper
  • 21. What is the purpose of tempering steel after hardening?
A) To change the color
B) To increase hardness further
C) To reduce brittleness
D) To prevent corrosion
  • 22. What does the term 'gauge' refer to when discussing sheet metal?
A) Width
B) Thickness
C) Length
D) Density
  • 23. Which process uses heat to join metal parts, without melting the base metals?
A) Forging
B) Welding
C) Casting
D) Soldering
  • 24. What is the best way to remove rust from metal?
A) Sandblasting
B) Applying water
C) Painting over it
D) Ignoring it
  • 25. What is the main advantage of using aluminum?
A) High strength
B) Low cost
C) Light weight
D) High conductivity
  • 26. What is a countersink used for?
A) Removing burrs
B) Creating a recess for screw heads
C) Drilling large holes
D) Cutting threads
  • 27. Which type of welding is best for thin metal sheets?
A) MIG welding
B) Arc welding
C) TIG welding
D) Stick welding
  • 28. What is the purpose of pickling metal?
A) Adding color
B) Preventing rust
C) Increasing strength
D) Removing surface oxides
  • 29. What is the best way to prevent metal from warping when welding?
A) Ignoring the heat
B) Using proper clamping techniques
C) Welding quickly
D) Using high heat
  • 30. What is the purpose of a center punch?
A) To remove rust
B) To mark the location for a drill hole
C) To tighten screws
D) To cut metal
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