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How to work with metal - Exam
Contributed by: Sadler
  • 1. What is the primary safety concern when working with metal?
A) Temperature regulation
B) Proper clothing
C) Eye protection
D) Noise levels
  • 2. Which of the following metals is commonly used in construction due to its strength and durability?
A) Lead
B) Aluminum
C) Copper
D) Steel
  • 3. What process is used to join two metal pieces by melting and fusing them together?
A) Welding
B) Soldering
C) Brazing
D) Gluing
  • 4. Which tool is best for cutting thick metal sheets?
A) Stapler
B) Knife
C) Plasma cutter
D) Scissors
  • 5. What is the purpose of annealing metal?
A) To add color to the metal
B) To increase hardness and reduce ductility
C) To reduce hardness and increase ductility
D) To increase corrosion resistance
  • 6. What is the term for removing material from metal using a rotating cutter?
A) Drilling
B) Filing
C) Grinding
D) Milling
  • 7. Which of these is a common abrasive used for polishing metal?
A) Salt
B) Sugar
C) Vinegar
D) Emery
  • 8. What is galvanization used for?
A) Increasing strength
B) Corrosion prevention
C) Improving aesthetics
D) Reducing weight
  • 9. What type of drill bit is best for drilling through hardened steel?
A) Auger bit
B) Wood drill bit
C) Cobalt drill bit
D) Spade bit
  • 10. What is the process of shaping metal by hammering called?
A) Casting
B) Forging
C) Machining
D) Extrusion
  • 11. Which gas is commonly used in MIG welding?
A) Nitrogen
B) Argon
C) Hydrogen
D) Oxygen
  • 12. What is the purpose of using cutting fluid when machining metal?
A) To add color to the metal
B) To make the metal more brittle
C) To cool and lubricate the cutting tool
D) To increase the metal's hardness
  • 13. Which tool is used to create threads inside a hole?
A) Die
B) File
C) Tap
D) Reamer
  • 14. What is the process of coating a metal with a thin layer of another metal called?
A) Galvanizing
B) Annealing
C) Plating
D) Tempering
  • 15. What is the function of a vise?
A) To hold metal securely
B) To cut metal
C) To weld metal
D) To measure metal thickness
  • 16. Which metal is known for its high electrical conductivity?
A) Steel
B) Copper
C) Titanium
D) Aluminum
  • 17. What type of saw is designed for cutting intricate shapes in metal?
A) Chainsaw
B) Rip saw
C) Jeweler's saw
D) Circular saw
  • 18. What safety precaution should be taken when grinding metal?
A) Wearing a face shield
B) Wearing shorts
C) Working bare handed
D) Using a damp cloth
  • 19. What is 'work hardening' in metalworking?
A) Decreased hardness due to heating
B) Increased flexibility due to bending
C) Increased hardness due to deformation
D) Corrosion due to exposure
  • 20. What tool is used to measure external diameters precisely?
A) Ruler
B) Tape measure
C) Caliper
D) Protractor
  • 21. What is the purpose of tempering steel after hardening?
A) To increase hardness further
B) To change the color
C) To reduce brittleness
D) To prevent corrosion
  • 22. What does the term 'gauge' refer to when discussing sheet metal?
A) Width
B) Thickness
C) Density
D) Length
  • 23. Which process uses heat to join metal parts, without melting the base metals?
A) Soldering
B) Casting
C) Welding
D) Forging
  • 24. What is the best way to remove rust from metal?
A) Ignoring it
B) Painting over it
C) Sandblasting
D) Applying water
  • 25. What is the main advantage of using aluminum?
A) High conductivity
B) Low cost
C) High strength
D) Light weight
  • 26. What is a countersink used for?
A) Cutting threads
B) Removing burrs
C) Creating a recess for screw heads
D) Drilling large holes
  • 27. Which type of welding is best for thin metal sheets?
A) Arc welding
B) MIG welding
C) Stick welding
D) TIG welding
  • 28. What is the purpose of pickling metal?
A) Adding color
B) Increasing strength
C) Preventing rust
D) Removing surface oxides
  • 29. What is the best way to prevent metal from warping when welding?
A) Using high heat
B) Ignoring the heat
C) Welding quickly
D) Using proper clamping techniques
  • 30. What is the purpose of a center punch?
A) To remove rust
B) To tighten screws
C) To mark the location for a drill hole
D) To cut metal
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